Finishing the Right Aileron

Hours: 2.5

With the ribs for the ailerons prepared, time for me to complete and rivet the ribs and the skins to make a complete Aileron.

The instruction manual on the Aileron is still a bit light, so I first had to figure out the order of things. After first doing it wrong and placing the balance tube in first, I realized that this doesn’t allow to place the ribs. So back out with tube, and in with the ribs first.

Lining up the ribs inside the aileron

After I aligned all the ribs I inserted the balance tube and lined it up with the rivet holes. Then I clecoed both sides to start riveting the top and bottom of the skins.

Clecoing the right Aileron
Starting to rivet the top

After I was done with riveting the top and bottom of the skins, I took off the clecos from the front and did a test fit on the wings to check the alignment.

Checking alignment using a mason line
Checking alignment using a mason line

Everything looks good, so I clecoed the front line again and started riveting to finish the Aileron.

Riveting the balance tube
Clecoed the front line after checking the alignment

And here’s the completed right Aileron:

Completed right Aileron

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